ERNiCu-7 is a common designation for a nickel-copper alloy welding filler metal, often referred to as Monel 60. This filler metal is specifically designed for welding Monel 400, a nickel-copper alloy known for its excellent corrosion resistance. Here's some information about ERNiCu-7 and its use in welding Monel 400:
AWS A5.14 ERNiCu-7 (monel filler metal 60):
1. ERNiCu-7:
Composition: AWS A5.14 ERNiCu-7 is a nickel-copper alloy welding filler metal. It primarily consists of nickel (about 67%), copper (about 30%), and small amounts of iron and manganese.
Applications: ERNiCu-7 is designed for welding Monel 400 (UNS N04400) and other nickel-copper alloys. It provides good strength and corrosion resistance.
2. Monel Filler Metal 60:
Composition: Monel filler metal 60 is specifically designed for welding Monel alloy 400 (UNS N04400).
Applications: It is used for welding Monel 400 in various applications, including marine engineering, chemical processing, and other environments where corrosion resistance is critical.
3. Welding Characteristics:
ERNiCu-7 and Monel filler metal 60 can be used for gas tungsten arc welding (GTAW or TIG) and gas metal arc welding (GMAW or MIG) processes.
It provides good strength and corrosion resistance in the weld metal.
4. Welding Procedure:
Welding procedures should follow the guidelines provided by the American Welding Society (AWS) or other relevant standards.
Preheating and post-weld heat treatment requirements, if any, should be based on the specific welding procedure and the thickness of the material being welded.
5. Precautions:
Cleanliness is crucial when welding 2.4360 Monel 400. Contamination by grease, oil, or other impurities should be avoided.
Proper shielding gas and welding techniques are important to achieve high-quality welds.
6. Applications:
ERNiCu-7 is primarily used for welding Monel 400 n04400 and other copper-nickel alloys.
Common applications include joining Monel 400 to itself or to dissimilar metals in various industries such as marine engineering, chemical processing, and aerospace.
It's worth noting that Monel K-500 is a precipitation-hardenable alloy with additional elements like aluminum and titanium. Specific AWS A5.14 ERNiCu-8 filler metals may be recommended for welding Monel K-500.
We refer specific welding procedure specifications (WPS) provided by the welding filler metal manufacturer and follow the guidelines outlined in AWS A5.14, which covers the classification and performance requirements for nickel and nickel-alloy bare welding electrodes and rods.





